By Roy E. Sanders

During this easy-to-understand publication, the writer, drawing on his decades of sensible event, addresses the issues skilled with administration of switch in chemical vegetation. He cites examples of the results of the inadequate evaluate of alterations carried out to resolve one challenge, which then create another.
Unwise chemical plant ameliorations are one of many significant factors of chemical plant injuries and all proposed solid rules related to swap require cautious evaluation and research sooner than implementation. Illustrated with many case histories this booklet highlights the incidents of unforseen, bad outcomes of unwise switch inside of chemical and petrochemical vegetation and petroleum refineries.
Illustrated with many case histories, this e-book highlights the incidents of unexpected, bad results of unwise switch inside chemical and petrochemical and petroleum refineries.
Provides a chain of brief, descriptive accidents
Supplemented with sketches and vibrant photos
Offers sensible sections on mechanical integrity, administration of swap, and incident research courses

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40 Chemical Process Safety New dry air source SRV O C C C C 50 psig air compressors O O Steam 50 psig air dryer To users 50 psig air dryer Dryer being regenerated Blower shut down Air receiver O C C C C O Steam condensate C = closed O = open FIGURE 2–20 Modified dryer regeneration sequence at time of explosion. Courtesy of J. M. Jarnagin. One evening, just about five minutes after a newly-trained operator switched the dryer from the heating to the cooling cycle, the dryer exploded. The 30-inch (76 cm) diameter air dryer top head suddenly tore from the shell.

The backup plan to cool by auto refrigeration as vapor escaped via the open relief valve was underway. As planned, a flow of steam was routed to the stack in hopes of safely dispersing the cold gases. However, about 12 hours later, a small tank seam leak developed. Steam hoses were directed near the leak to heat and disperse the vapor as the tank was emptied as sales conditions allowed. The large atmospheric liquid ethylene tank could not be emptied quickly, for there were no other tanks available to store to liquid ethylene.

25. Stossel, John, “Are We Scaring Ourselves to Death,” ABC TV News Special, 1993. 98 via MPI Video, Orland Park, Ill. The video distributor can be reached by phoning (800) 777-2223 or (708) 460-0555. Ask for MPI’s catalog number MP-8088. Perspective, Perspective, Perspective 21 26. Siegel, Martin, “Explaining Risk to the Public,” Chemical Engineering Progress, May 1989, New York, p. 20. 27. , “Risk—Two Views: the Public’s and the Experts,” Disaster Prevention and Management 5 no. 4, 1996: pp. 41–46.

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